Fully Custom Headwear
Manufactured to Order

Fully Custom Headwear
Manufactured to Order

Custom hats built from scratch. Pick your fabrics, patches, labels, closures,
and branding. 100 piece minimum. Based in Roseville, CA.

Not Looking for Fully Custom Hats?

Need Richardson, Flexfit, Yupoong, or trucker hats embroidered with your logo? Our standard embroidery service offers lower minimums and faster turnaround.

VIEW EMBROIDERED HATS

How to Start a Custom Hat Project

From concept to finished product in a few simple steps.

GET YOUR QUOTE

GET YOUR QUOTE

Quick response, usually within a few hours.

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APPROVE & PAY

APPROVE & PAY

Approve your quote and payment, then review your mockup before production starts.

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PRODUCTION

PRODUCTION

We produce with premium quality and attention to detail.

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PICKUP/DELIVERY

PICKUP/DELIVERY

Fast turnaround with local pickup or shipping options.

Custom Headwear FAQ

Common questions about fully custom hat manufacturing, minimums, timelines, and customization options.
  • What is the minimum order quantity for custom headwear?
    Our fully custom headwear program requires a minimum order of 100 hats per design.
  • How long does production take?
    Because each hat is built completely custom, standard production time is approximately 8+ weeks after final artwork approval.
  • What parts of the hat can be customized?
    Almost every aspect of the hat can be customized including colors, materials, stitching, patches, embroidery, labels, closures, and more.
  • Is there a design or setup fee?
    Yes, there is a one-time $150 design/setup fee per hat design to prepare artwork and production specifications.
  • Can I order a sample?
    Yes! Samples are available for $180 due to the custom development and production process required to build each hat from scratch. If you move forward with a full production order, $80 of the sample cost will be credited toward your order.
  • What is the return policy for custom hats?
    Due to the fully custom nature of our headwear program, all sales are final and we are unable to accept returns or exchanges on custom hat orders.